The Manufacturer, our Supplier and Partner states as follows:
We have fifteen years history in manufacturing machinery in China. We have sold more than 100 production lines of this kind in China and have exported some production lines to Korea, Burma and Vietnam.

The following types are multi-function production lines: you can shift the function to the diaper function.

We can guarantee the quality and function of our production plants. we do the turnkey business. It is easy to operate the plants.  Our engineers will help you to  install the plants and instruct  and train the workers of the buyer how to operate the plants free of charge. we can issue a performance bond to guarantee our equipment. We welcome you to China to visit the production lines on spot.

Installation , Training, Technology Transfer
A.We will dispatch technician to help you install and commission the production line
B.We will train you to operate the line.
C.We will give you production technical instruction and technologiestransfer.
D.Buyers will be  responsible for the travelling expenses of our technicians.

Managing
Production line operator :
1 man (responsible for the line operation  and the carry  of the raw  material and other work.
Packing worker:
4 women

Z.Y.G-960Type Serials Wingshield Sanitary Napkin  Production Lines We design and make the internationally advanced Z.Y.G-960Type Serials Wingshield Sanitary Napkin Production Lines based on the advanced technologies of the same kind products. Main features and Functions 1.The grinder is equiped with saw tooth teeth , which feed the fluff pulp mat steadily ,evenly from the feeding cylinder ,when it has enough supply , the mill can stop working to save electricity .

2.The forming aluminium alloy mold made with New technologies  control the mat by ration accuracy ,evenly, it forms the mat accuracy

3.Double wing adhesive strip ,use the rolling adhesive system of up to day design (double faced adhesive can also be used) and cutter system, which can reduce the cost of the products.

4.In Z.Y.G-960Type production line, the single forming blade ,single embossing die can play in most efficient, which can reduce the fault rate of the equipment , and can be easily maintained, the blade can be easily sharpped. Commission and adjustment can be operated conveniently, simply .

5.Butterfly shape cutting system. We have imported advanced butterfly
shape cutter processing equipment. The cutter material is made from
tungsten steel, and with the hot treatment quench of the latest technology,which can make the cutter longer life.

6.  Drive system . We use vari-speed drive, phase adjustable motor-driven  differential mechanism, steady running, low noise, which can adjust the running  speed of the main motor and the embossing, the position of the cutting.
The specifications and main parameters :

1. The designed operation speed : 200pads/minute 2. Normal ,steady operation speed: 100-150pads/minute 3. Power: 380V  50HZ 4. The power capacity of the whole production line: 29KW 5. The size of the product:  Long : 230mm-260mm Width: 150mm-155mm  Guide seepage groove shape

6. the size of the equipment : long:10.5M x width:1.5M x hight:2.4M

7. The weight of the equipment: about 4.5 MT

Production Cost and profit analysis of Wingshield Sanitary Napkin

(take 26cm long for calculation,  the weight of a pad) Pulp: 5.5GRAM x 6.9 yuan/KG=0.038yuan Netwraped non-woven fabric: 0.95G x 130yuan/KG=0.124yuan (Hot wind non-woven fabric: 0.7gx21yuan/KG=0.015yuan) P.E.Film:0.9g x 21yuan/kg=0.019yuan Release paper(belt):0.6g x 16yuan/KG=0.01yuan Hot-melt: 0.2g x18yuan/KG=0.004yuan Labour cost: 0.0022yuan (6 workers per shift, 400yuan per worker per month, 15.5yuan/worker/day, 120pads/minute

Take 7 hours as one shift for calculation, one shift can produce 50400pads, take other factors for consideration, take 85% of the daily production capacity of 50400pads for calculation, 50400pads x 0.85=42840pads, the  actual daily production capacity is 42840pads)
Carton: 5yuan/200pads = 0.025yuan
Colour packing bag: 0.12yuan/ 5pads=0.024yuan
Electricity cost: 104.65yuan/42840pads=0.0024yuan
Total: 0.2486yuan/pad(if you take the hot wind non-woven fabric, one pad costs  0.1396yuan)
Depreciation: 388yuan/42840pads=0.009yuan(take 700,000yuan for one set )
Administrative expenses: 388yuan/42840pads=0.009(take 700,000yuan for one set )

Taxation: 0.012yuan Total: 0.03yuan /pad Grand total :0.2786yuan/pad Exwork price: 0.45yuan/pad Profit: 0.1714yuan/pad Daily production volume:42840pads Monthly profit: ( take 25days for calculation): 0. 1714yuan/pad x 42840pads x 25days=183,569.40yuan Annual profit: 183,569.40yuan x 12 months =2,202,832.80 yuan (USD266,686.77) 0ne USD = 8.26yuan  Take the hot-wind non-woven fabric for calculation: The annual profit : 0.45-(0.1396+0.03)x42840x25x12 =3,603,700.80yuan (USD436,283.38)

Machinery Structure
Pulp feeding frame: use the electrically controlled lifter, the feeding is easily  operated by one people
Pulp grinder: use the advanced grinding system with the the reject fibre collecting device,which can reduce the production cost
Pad wrapping system: use the pliable but strong wrapping and forming device made from the stainless steel with special specification and designs.
Hot melt adhesive rolling system: use the special applying adhesive device, which IS PROVIDED TO APPLY PRESSURE SENSITIVE
ADHESIVE LINES TO THE SILICONE RELEASE PAPER and is operated and maintained easily and simply .
Pad conveyor: Convey the pads in 2.5M row, which is convenient for packing inspection
Drive system: use the most solid spiral gear and cylinda gear of different specification to match with 1:20 vari-speed gear shift ALLOWING FOR REDUCTION OF THE PULP MAT TO THE PROPER THICKNESS AT THE DESIRED WEIGHT .
 

Power Consuming Voltage: 380V  50HZ Power: Grinder __4 gear      5.5  KW__one set        Induced draught fan       0.75KW__one set        Lifter __6 gear               0.75KW__one set Main drive var. speed motor 3KW__one set        Thermistor_?                    2000W   8 pcs        Adhesive rolling device:  1500W__4pcs       Total power:__                13.5KW Machinery Size: Grinder set :  long 2500mm   width 750mm    height 1130mm Forming and wrapping system set:  long 2600mm  width 710  height 1071mm Embosser, adh. applying, finished products set:

 long 2750mm, width 710mm,height 360mm

Conveyor set:  long 2500mm  width 370mm  height 720 Total Length : long 7850mm       height 1071mm Total weight: 3.8MT Export Packing Size Complete, solid, moisture protection export packing: Case No 1. : Grinder set  long 2.35M     Width 1.21M  Height 1.25M Net weight 800kg  Gross weight  1100kg Case No2 :  Forming and wrapping system : Long 2.25M   Width 1.05M    Height 1.35M  Net weight 1000kg   Gross weight 1300kg

Case No3: Embosser, Adhesive applying, finished products system set: Long 2.25M   Width 1.05M   Height  1.35M
Net weight 1000kg   Gross weight  1300kg
Case No 4: Conveyor   Long 2.8M  Width  0.9M   Height   1.1M           Net weight 500kg  Gross weight 800kg

The size of the sanitary pad(napkin):
(A) Standard : long 230mm    width 70mm  thickness 8-12mm(the weight is adjustable)220pads/minute(standard length: 210mm-230mm Adjustable)
(B) Overnight: long 270mm  width  80mm   thickness  6-10mm  (the weight is adjustable)150pads/minute(standard length:250mm-270mm adjustable)
(C) Baby diaper :  long 320mm    width 110mm    thickness 8-10mm(the weight is adjustable)80pads/minute(mark: Baby diaper and overnight sanitary napkin can be produced only by the diaper production line and multi-production line)

Name and specification of the raw material of the sanitary pad(napkin):
Pulp : fluff pulp ,thickness 1-2mm, width  280-410mm(500gmm2 up)
Tissue: so called tissue 18gm/square meter standard width 180mm
P.E. Film:  the thickness  0.0015mm, width 85-105mm
Non-woven fabric: good thermo-bonding 16-18gm/square meter, standard width:175-180mm
Hot melt gum: it is pressure sensitive and endurance ,good stickiness,white solid adhesive.
Release paper: good release, width 19-50mm(standard)

Sanitary pad(napkin) structure: A. release belt B. hot-melt gum C. non-woven fabric D. P.E. Film E. Tissue F. Fluff pulp Production Process Pulp  -> grinding -> mat formation -> tissue spread (up layer, lower layer)  ->mat section ->wrap P.E.Film ->hot-melt seal embossing ->applying hot melt adhesive ->release belt ->finished products section ->finished products arranged in parallel

The Property of The Raw Materials
A. Pulp:(fluff pulp) Base weight: gm/m2__680     absorbency: g/g_......18  moisture:6.4% time of  absorption: TQ__20-40.Brightness:  % __90.5  heating: K, P, A __410

B. Absorbent pad: (napkin) Base weight: gm/m__16-20     absorbency : __3-8 seconds Tensility: dry  Lengthways__120gm(7.5cm)                               crosswise__60gm (7.5cm)
Elongation:  lengthways __15-20%                     crosswise:5-6%

(C) Non-woven fabric
(a) Bonded fabric:  % __100    intensity: dry lengthways__3.7 up            dry crosswise__0.3 up
(b) P.P: %__40-70 T  fabric: %_30-60  wet lengthways_1.7 up Wet crosswise_0.2 up  base weight: 9m/m2_16-20
(D) P.E. Film tissue : base weight__15-17gm/m2    P.E. Film __7-10gm/m2
(E) hot melt adhesive: pressure sensitive ,high adhesive, durability
(F) release belt  white kraft paper base weight: __50-63gm/m2finished product base weight PE__600-75gm/m2
      high temperature assistant release paper base weight : __55-63gm/m2 thickness__0.06-0.08

The specifications of the raw material for sanitary pad(napkin)
Name of the material       applicable width    external diameter   internal diameter(roll)
Pulp                                       35-45cm               100cm                        7.6cm
Tissue                                   6.5-7.0cm              60cm                          7.6cm
P.E. Film                               8.5-9.5cm              55cm                          7.6cm
Hot-melt Gum                       0.5-1UGS
Non-woven fabric                  18-19cm                60cm                          7.6cm
Release belt                           1.8-4cm                45cm                          7.6cm

The following types are multi-function lines: you can shift the function to the diaper function.
The production lines below consist of  a countinues operation in which the filler paper is grounded by a hammer mill to produce fluffed pulp which is then supported by a tissue paper next a non woven fabric is applied adhesive is applied to bond the materials the diaper is cut to the proper dimension, fastener and release tapes are attached at designated points.
Baby diaper size:  long 320mm;  width 110mm ; thickness: 8-10mm ; ( the weight is adjustable)
Pulp : fluff pulp ,thickness 1-2mm, width 380-410mm(500gmm2 up)
Tissue:  18gm/square meter standard width 180mm
P.E. Film:  the thickness  0.0015mm, width 85-105mm
Non-woven fabric: good thermo-bonding 16-18gm/square meter, standard width:175-180mm
Hot melt gum: it is pressure sensitive and endurance ,good stickiness,white solid adhesive.
Release paper: good release, width 19-50mm(standard)

Z.Y.G-968 Sanitary napkin,diaper,      napkin:180     3.6855  Multi-function  puerpera napkin,medical      diaper:80 production line  apply napkin   Z.Y.G-968A Sanitary napkin,diaper,      napkin:180     3.8115  Multi-function  puerpera napkin,double       diaper:80 production line fold overwraped  Z.Y.G-968B Sanitary napkin,diaper,      napkin:200      3.9375  Multi-function puerpera napkin,double       diaper:80 production line fold overwraped, amb-embossing, groove,high polymer  Z.Y.G-968C

Sanitary napkin,diaper,      napkin:200      4.0635
Multi-function  puerpera napkin,double      diaper:80
production line  fold overwraped, amb-embossing (use gear shift)  groove, high polymer

Z.Y.G-968D
Sanitary napkin,diaper,      napkin:200       4.326
Multi-functio    puerpera napkin,double       diaper:80
production line  fold overwraped, amb-embossing, (use gear shift)  groove, high polymer pulp nucleu triple fold overwraped

Z.Y.G-998B  second pulverization            napkin: 250        5.082
 sanitary napkin ,   reject, scattered pulp  diaper:120
puerpera napkin diaper
production     production double fold overwraped,  line     amb-embossing,  groove, high polymer

Production Cost and Profit Analysis
Standard Sanitary Napkin
Output:
Each shift : 6 workers( among them : 1 operator, 4 packing workers, 1 carrier)On the basic of 6 workers per shift, two shifts will be 12 workers, working hour is eight hours per day, The average output per minute is 150 pads,hourly output: 9000pads=9cases (100bags/case) X 9 cases X 6 hours(actual working hours per day) =54 cases=54,000pads
One shift can produce 54 cases, two shifts can produce 108 cases  108cases X 25days/month=2700cases
Direct cost:(0ne bag)
1.Cost of Raw material: (sanitary napkin standard: 7.3g/pad X 10pads=73g)
Among:
1) fluff pulp: 5g x 10 pads = 50g price:68,000yuan/MT That is: 0.34yuan/50g
2) tissue: 0.9g x 10 pads =9g     price:7300yuan/MT   that is : 0.0657yuan/9g
3)PE film: 0.23g x 10pads=2.3g   price:12,000yuan/MT that is : 0.0276yuan/2.3g
4)non-woven fabric:0.6g x 10 pads=6g price:18,000yuan/MT   "   0.111yuan/6g
5)release paper:0.3g x 10pads=3g  price:14,000yuan/MT         :0.042yuan/3g
6)hot-melt gum: 0.27g x 10 pads=2.7g price:18,000yuan/MT :0.0486yuan/2.7g
The cost of raw material for  100pads/per case: 0.63yuan
2.packing cost  for 10 pads packing in plastic bag(three colourprinting)__0.06yuan
3.Carton (three layers corrugated board) 100bags/case in one carton__onecarton costs   5yuan÷100bags=0.05yuan
4.Direct labour cost__1.5yuan/case÷100bags=0.015yuan
5.Waste of raw materials (0.5%):__1.2yuan/case ÷100bags=0.012yuan
6.taxation, depreciation__3yuan/case ÷ 100bags=0.03yuan
7.transportation and incidental expenses:2yuan/case ÷ 100bags=0.02yuan
8.water and electricity cost:__2yuan/case ÷ 100bags=0.02yuan
                                                     Total :0.837yuan
Indirect Cost:
1.Storage of the raw material: kept for two months' use :monthly interest rate 2% 150,000yuan X 2 X 2%=3000yuan__3.6yuan/case  ÷  100bags=0.036yuan
2.Business office expenses: 2000yuan__1.35yuan/case ÷100bags=0.013yuan
3. Adhesive tape for covering carton: two meters per case 0.3yuan/case ÷  100bags=0.003yuan
                                                      Total:0.052yuan
The grand total cost for one bag : 0.89yuan
The grand total cost for one case: 89yuan

Sales Price:
Ex-work price:130yuan/case   whole sales price: 150yuan/case  retail
Price:180-200/case The monthly output value: 130yuan/case X 2700case/monthly output=351,000yuan
Monthly cost 89yuan/case X 2700case=240,300yuan 351,000yuan-240,300yuan=110,700yuan
Monthly profit: 110,700yuan

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office18@ch-non-food.com