SECOND - HAND POWER - PLANTS
MEDICAL   WASTE   INCINERATOR
INDUSTRIAL WASTE WATER TREATMENT PLANT
DEBAGGING SYSTEM BY PRODUCT SAVER

INGERSOLL MULTISTATION
TURN, BORE, THREADING MACHINE
Ask price…………..$19,000,000.00 USD
Or best offer
These Ingersoll machines are the highest volume  tubular turn and boring machines ever produced in the world and possess today's state of the art technology. They are capable of up to ten times the  production capacity of a CNC type lathe. They have the capacity to do an endless variety of machining for finishing products. They handle  tubular sizes from 2­3/8" to 9­5/8" diameter with links up to fifty feet.
Each machining station is versatile in that they can be programmed to different operations and fitted with a multitude of varied tooling configurations. The machines can be retrofitted and repositioned for alternative needs and uses.

The machinery is all new and has never been used. It is stored in an environmentally controlled warehouse with heat, cooling, and humidity control. The equipment is skidded, boxed and crated for overseas shipment per US shipping standards. They have a total weight of 1,540 tons.

GENERAL DESCRIPTION:
A. Four (4) Ingersoll multi-station turn and bore machines
B. Two (2) large Ingersoll multi-station threading machines
C. Two (2) mid­size Ingersoll Multi- station threading machines

COMPONENTS INCLUDE:
A. Twenty (20) Allen Bradley 8200 CNC control units
B. Twelve (12) mid size spindles
C. Ten (10) mid­size two axis turning spindles
D. Two (2) mid­size planetary milling spindles
E. Two (2) Large­size two axis turning spindles
F. Two (2) Large­size two axis planetary milling spindles
G Two (2) Large­master indexers
H. Six (6) mid­size master indexers
I. Four (4) Large slave indexers
J. Twelve (12) mid­size slave indexers
K. Forty­eight (48) Large clamping systems
L. One hundred and forty four (144) mid­size clamping systems
M. Hydraulic power supplies and coolant pumps
N. Large and mid­size hydraulic actuated lifting arms
O. PLC's and switch gear hydraulic valves, electrical control cabinets, cable, piping, tools, safety guards, miscellaneous equipment needed for complete operational system, drawings, bill of lading and instructional manuals.

INTRODUCTION
The benefits of the rotary index machine concept applied to the machine for the finishing operations, just as they apply  to the machines for the roughing operations.
The following is a brief synopsis of the Ingersoll Threading and Turn and Bore systems benefits.

PRODUCTIVITY:
The Ingersoll machines are a high volume  tubular threading system capable of ten times the production of CNC lathe.  These machines are similar in concept to high production screw machines.

These machines are of a rotary index configuration utilizing for machining stations in a concurrent operation cycle.
 Production is high, typical of all transfer machines, because all independent machines operations take place simultaneously.  Faster cycle times are possible because loading and unloading takes place during the machining cycle thus reducing the floor to floor time.

STATE OF THE ART TOOLING:
The pipe is not rotated, thus state of the art tooling can be employed without introducing the inaccuracies caused by the harmonics of the rotating pipe. The cutting tools are less complex because the work is divided up between stations. This will also greatly improve tool life and reduce set­up and tool change frequency.

LABOR EFFICIENT:
The entire process is automated thus the labor requirements are dramatically reduced over conventional CNC lathe.
The level of operator is no more than what is required on the more conventional equipment. The material handling equipment is fully integrated and require no attention from the operator. Set up and change over is fast and simple due to the use of preset tooling and a modular tooling concept. Most size change over require only the loading of the new program and the change of a few palm­size cutting tools heads.

QUALITY
The quality of the product is dramatically improved because the metal cutting operations are performed in a series
of interconnected machining stations. Accuracy is further improved because the pipe remains firmly clamped while being transferred from station to station. The indexer mechanism has a measured repeatability of +/.0003", The guaranteed repeatability and accuracy of this threading system is +/.0015". In recent tests utilizing 35 piece samples +/­ .0005" has been common.

Surface finishes of 32 RMS have been achieved on critical features during the recent run off tests. The product is automatically inspected while still clamped, a touch probe device is employed to insure compliance to product print specification. This is a 100% in process inspection and all data collected is utilized to automatically compensate machine setting for tooling and process deviation. This is accomplished through the use of a highly sophisticated probe logic strategy software package developed by the Hydril Company.

FLEXIBILITY
The machines have the capability to do an endless variety of end machining and finishing of tubular products. They can handle pipe sizes from 2 3/8"to 9 5/8" diameter with length up to 50 feet. Each machining station is versatile. They can be programmed to do different operations and fitted with a multitude of varied tooling configuration. Four Ingersoll machining centers are configured for the turn and bore operation utilizing there axial drive heads and one turn and face head. They have capability to machine
 product from 2 1/16" to 7 5/8 diameter.

GENERAL DESCRIPTION
Each machine has four spindles and a seven position rotating index system which precisely transfers pipe from station to station. A pipe remains accurately and rigidly clamped as it is transferred to each of the four machining stations. Pipe is loaded and centered in one station while previously loads pipe are being machined. Simultaneously, pipe is unloaded in another station. The seventh position is an empty station located between the load and unload station.

Machines will work on opposite ends of the pipe, therefore, one machine is the reverse of the other, pipe will be indexed in a clockwise direction in one machine and counterclockwise in the other.

The essential elements of each machine are:
Four precision spindles and slide assemblies
Independent DC electric drives for each spindle
Independent DC electric feed drives for each slide and one for a radial tool slide
A supporting frame for the heads. spindle drives and feed drives
An index drum assembly
An end stop and centering chuck assembly
Seven centering clamp assemblies
(22) support clamp assemblies
Clamp drivers
A pipe support carriage which includes a mechanism to carry pipe into the machine at the load station and one to carry pipe from the machine to the unload station
Equipment to flush and drift test
A Bentley­Nevada inspection probe system
A coolant system with splash shields,  including capacity for a drum system

We offer for sale a MEDICAL WASTE INCINERATOR consisting of a Cleaver-Brooks Model CBV-385/19V/2-second with a 2 second secondary chamber; Anderson 2000, Inc. Venturi Scrubber Model 300-SE-CHEAF; and SP Industries Cart Dumper Model DD-2000 RM.   With the automated feeder and cart dumper the operators need never handle contaminated waste.  One added control is the Model 400 Datatest Continuous Emission Monitoring System including the Sample Conditioning Unit which brings the unit up to EPA compliance (if necessary to a new installation).  In some venues this unit could possibly be considered to be a hazardous waste destructor. This facility/unit was originally installed at a major hospital near the Gulf Coast of Texas in 1991.  The unit is in first class condition and has been maintained perfectly.

This unit is a true two-step combustion (pyrolsis) with a main chamber that degrades waste at approximately 1300 degrees fahrenheit and a secondary chamber that completes the combustion of the gases at 1800 degrees fahrenheit.  The unit contains a cast iron hearth (most other incinerators contain ordinary refractory hearths) which slows burnout,  causing slagging and air control problems.   Low pressure, low-velocity combustion air is brought in evenly throughout the hearth via small orifices in the cast iron.  In the C-B Model CBV-385 design, you get complete bur-out, reduced particulate entrainment, a cooler hearth, and no slagging.  The double wall construction of the main chamber improves efficiency by pre-heating the combustion air.

This unit is in place and available for inspection.  The incinerator will be dismantled, marked and matched, shipped and re-erected at the buyers request.  We already have in place, a contractor who is well qualified and has done this type of work all over the world.  All that is required at the next site or receiving end for equipment would be a slab in place and utilities available to the slab.

PRICE…………………….$  150,000.00     Original price of $1.4 Millions.

EQUIPMENT CONSISTS OF:
INFEED CONVEYOR  SERIAL #C201867
CUTTING HEAD SERIAL #6537
ISOMETRIC BODY SERIAL #6592
ISO-TAKE-AWAY- CONVEYOR SERIAL #6622
ISOMETRIC-BAG EJECTOR SERIAL #6666
CONTROL PANEL SERIAL # 6522

PURCHASED NEW IN OCTOBER 1996……….$ 291,000.00

IN SERVICE FOR A TOTAL OF 41 DAYS,

PRICED TO SELL…………..$  115,000.00